Principles used to granular filter materials

Filter materials need generally to be sufficiently resistant to mechanical, microbiological and chemical attack. After filling, flushing, peeling and start filter media must not transfer any unwanted substances into the water during the filter operation.

Common filter media

There are a number of common filter materials that perform different tasks. Common are:

DescriptionTypeCommon application

Actived coal

AQUARBO®

Pure carbon with a residual ash contentAbsorbers for non-polar - especially organic compounds that contaminate the water in very low concentrations.

Anthracite coal

AQUAZIT®

(Filter coal N)

Pure Anthracite coalMechanical filtration of solids in multilayer filters

Lignite coke AQUALIN®

(Filter coal H)

Lignite cokeMechanical filtration of solids in multi-layer filters with adsorptive properties

Silica sand

Quartz gravel

(AQUAGRAN®)

SilicaMechanical filtration in single and multi-layer filters partially with removal of iron and manganese

For pure filter operation less common are:

DescriptionTypeCommon Applikation
Expanded claysAluminum silicatesMechanical filtration of solids in multilayer filters
PumicePorous rock of volcanic originMechanical filtration and large surface area for biological processes
Calcium carbonateLimestoneMechanical filtration of solids in multilayer filters and deacidification
DolomiteCalcium magnesium carbonateMechanical filtration, deferrisation, demanganisation and for part deacidification
GarnetIron-aluminum silicateMechanical filtration and support layer properties
Manganese dioxideManganeseDemanganisation

The substances listed here have an impact rather on the chemical composition of water.

 

Density

Is defined as mass per volume and is  specified e.g. in t/m³, kg/L or g/cm³.

Solid density                  ρF             
 
Density of the pure filter material measured on ground sample (no air pockets)
Particle densityρKDensity of the natural grain (incl. possible air pockets)
Storage densityρLDensity after back flushing
Tap densityρRDensity after jolting the filter bed
Bulk densityρSDensity caused by loose filling

The density decreases in this order

Hydraulic Properties

Initial pressure lossΔρPressure loss at the beginning of the filter run

 

Filter resistance

 

Difference of increased contamination by pressure loss to
initial pressure drop

 

Fluidization

 

νFVelocity of the water in which the particles are in the floating state

Size

 

Grain size

                                                                     

-Nominal width of the mesh. For example:
Lower nominal grain = 0.71 mm
Upper nominal grain = 1.25 mm
Oversize-Particles which are larger than the upper nominal grain
Undersize-Particles which are smaller than the lower nominal grain
Effective sized10The value indicates at which (theoretical) size of the sieves to 10% pass through (90 % are bigger than this value). In the example approximately something like 0.8 mm.
Uniformity coefficientd60/d10          
 
The calculating value caused by division of d60 through d10. It describes together with the d10 the grading curves. The closer the value is to 1, the steeper the slope of the grading curve. Conventional values are 1.3

Grain habitus

Form factorf       
 
1             for ideal ball
0.98      for glass beads
0.85      for rounded grains as AQUAGRAN, quartz gravel and sand
0.70      for crushed material such as grit

 

Specific (grain)

surface  

Οs   

 

Total surface of the grains based on the total volume of the bed

 

Assignment of aggregates to each other

In multilayer filter, the individual aggregates have to be well coordinated both in terms of grain size and with attention to the denisty.  The particle size must be correct, otherwise the individual grains sift down between the larger grains (see 2.2 -. Fig. 4). So should filter sand 0.71 – 1.25 mm not be installed directly on a support gravel with 3.15 - 5.6 mm, because the pore volume is greater than the smallest grain. In such a case, 1.4 - 2.2 mm or 2 - 3.15 mm have to be installed as an intermediate layer. Regarding the density, the expansion behavior is important (how far the bed expands at the same flow pressure).

 An extension of the lighter carbon components over 50% is not desirable, since the risk of washing out is extremely high

The best combination in each individual case must be determined in preliminary tests for each plant, if there are no experience with similar dimensions are present.

From experience common combinations are:

-

 

Product combinations


 

Grain groups examples


AboveAQUAZIT® (Filter coal N)  0,8       –          1,6      mm     1,4       –          2,5       mm
BelowAQUAGRAN® (Filterquartz)  0,4       -           0,8       mm  0,71      -           1,25      mm

AboveAQUALIN® (Filter coal H)  0,6       -           1,6       mm1,   4       -           2,5       mm
BelowAQUAGRAN® (Filterquartz)   0,4       -           0,8       mm  0,71      -           1,25      mm

AboveAQUARBO® (A Activated coal)                        K814 
BelowAQUAGRAN® (Filterquarz)  0,63      -           1,0       mm 

AQUAZIT®      =          Anthracite coal
AQUALIN®     =          Lignite
AQUARBO®   =          Activated coal

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Dorsten

Dipl.-Ing. Holger Vespermann sales manager
proxy holder

Photo: Holger Vespermann
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